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High Quality Monolithic Refractories from China Suppliers - Durable and Flexible Factory Solutions

High-quality monolithic refractories produced in China are crafted from self-manufactured premium raw materials, utilizing scientifically proportioned production techniques. Our factory offers monolithic refractories in various particle sizes tailored to specific applications. These versatile refractories can be poured, sprayed, or coated, making them ideal for complex structures. With excellent flexibility and a broad range of applications, our products can be customized to enhance wear resistance and corrosion resistance. They also exhibit outstanding thermal shock stability at elevated temperatures, minimizing the risk of cracking or flaking and significantly extending their service life. Trust our China-based suppliers for top-notch monolithic refractories that meet your unique requirements.

    Brief Introduction

    These monolithic refractories adopt self-produced high-quality raw materials, scientifically proportioned production, and provides products with different particle sizes according to the use.
    Zircon Ramming Mix

    It is used for cold repair and hot repair of tank bottom, tank side wall insulation layer and superstructure.

    Zircon Castable

    It is used for cold repair and hot repair of tank bottom, tank side wall insulation layer and superstructure.

    Zircon Patch

    It is used for cold repair and hot repair of furnace bottom safety layer and superstructure.

    Zircon Ramming Mix

    It is used to tamp the safety layer at the bottom of the furnace and heat repair the secondary parts of the furnace.

    AZS Ramming Mix

    It is used to tamp the safety layer at the bottom of the furnace and heat repair the secondary parts of the furnace.

    AZS Castable

    It used for cold repair and hot repair of furnace bottom, wall insulation layer and external structure.

    α-β Alumina Mortar

    It is used for cold repair and hot repair of tank bottom, tank side wall insulation layer and superstructure.

    α-β Alumina Ramming Mix

    It is used for cold repair and hot repair of tank bottom, tank side wall insulation layer and superstructure.

    Performance Indexes

    PRODUCT / PROCESS Zircon Ramming Mix Zircon Castable Zircon Patch Zircon Ramming Max
    ZrO₂ % 64±2 (≥1560°C×2h) 64±2 (≥1560°C×2h) 64±2 64±2 (≥1560°C×2h)
    Al₂O₃ % / - - /
    Fe₂O₃ % 0.5 0.5 0.5 0.5
    DENSITY (g/cm³)
    1200°C×3h
    3.45 3.5 3.45 3.40
    MAXIMUM GRAIN SIZE (mm) - 4 4 4
    MOISTURE CONTENT % 3-5 5-7 3-5 3-5
    COLD PRESSING STRENGTH (MPa) 45 50 45 45
    FIRING SHRINKAGE % 0.3 0.3 0.3 0.3
    OPERATING TEMPERATURE (°C) 400-1600 100-1600 400-1600 400-1600
    APPLICATION It is used for cold repair and hot repair of tank bottom, tank side wall insulation layer and superstructure. It is used for cold repair and hot repair of tank bottom, tank side wall insulation layer and superstructure. For cold repair and hot repair of furnace bottom safety layer and superstructure. It is used to tamp the safety layer at the bottom of the furnace and heat repair the secondary parts of the furnace.
    PRODUCT / PROCESS AZS Ramming Mix AZS Castable α-β Alumina Mortar α-β Alumina Ramming Mix
    ZrO₂ % 28±1 29±1 - -
    Al₂O₃ % / - - -
    Fe₂O₃ % 0.5 0.5 0.5 0.5
    DENSITY (g/cm³)
    1200°C×3h
    2.9 3.0 2.9 3.0
    MAXIMUM PARTICLE SIZE (mm) 5 10.5 4 5
    MOISTURE CONTENT % 3-5 6-8 3-5 6-8
    COLD PRESSING STRENGTH (MPa) 50 75 50 70
    FIRING SHRINKAGE % 0.2 0.2 1500°C×3h 0.1 1500°C×3h 0.1
    OPERATING TEMPERATURE (°C) 100-1500 100-1500 100-1500 100-1500
    APPLICATION It is used to tamp the safety layer at the bottom of the furnace and heat repair the secondary parts of the furnace. It used for cold repair and hot repair of furnace bottom, wall insulation layer and external structure. It is used for cold repair and hot repair of tank bottom, tank side wall insulation layer and superstructure. It is used for cold repair and hot repair of tank bottom, tank side wall insulation layer and superstructure.

    Frequently Asked Questions

    Q1: What are the primary applications of Zircon Ramming Mix?

    Zircon Ramming Mix is mainly applied in the cold and hot repair of tank bottoms, tank side wall insulation layers, and superstructures. It is also designed to tamp the safety layer at the bottom of the furnace and perform heat repairs on secondary furnace components.

    Q2: What is the operating temperature range for AZS Castable?

    AZS Castable is designed to operate effectively within a temperature range of 100°C to 1500°C, making it highly reliable for both cold and hot repairs of furnace bottoms, wall insulation layers, and external structures.

    Q3: What is the ZrO₂ content in Zircon-based refractories?

    The Zircon Ramming Mix, Zircon Castable, and Zircon Patch feature a high ZrO₂ content of 64±2% (tested at ≥1560°C×2h), ensuring outstanding thermal stability and corrosion resistance.

    Q4: How does α-β Alumina Mortar perform under high temperatures?

    α-β Alumina Mortar operates within a temperature range of 100°C to 1500°C. It exhibits low firing shrinkage (0.1% at 1500°C×3h) and has a density of 2.9 g/cm³, making it ideal for tank bottom and side wall insulation repairs.

    Q5: What is the main difference between AZS Ramming Mix and AZS Castable?

    While both have similar ZrO₂ content (around 28-29%) and operating temperatures (100-1500°C), AZS Ramming Mix has a smaller maximum particle size (5mm) and lower moisture content (3-5%), whereas AZS Castable has a larger particle size (10.5mm), higher moisture content (6-8%), and higher cold pressing strength (75 MPa vs 50 MPa).

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