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High-Quality Fused Cast AZS Block RTK-AZS36 - China Suppliers and Factory for Molten Glass Applications

The RTK-AZS36 is a premium quality standard oxidation fused cast AZS block, proudly manufactured by leading suppliers in China. This product is known for its exceptional resistance to the corrosion caused by molten glass, ensuring low contamination levels. Its balanced performance in both durability and resistance makes it ideal for demanding environments. Additionally, the RTK-AZS36 exhibits strong resistance to acid and alkaline slags, making it suitable for harsh chemical conditions. This versatile block is designed for use in glass furnaces, specifically in areas that come into direct contact with molten glass, including the melting end side walls, paving tiles, and doghouses. Trust our factory to provide you with the highest quality AZS blocks for your glass manufacturing needs.

    Brief Introduction

    RTK fused cast AZS blocks are made of high-quality purified raw materials, using a special electric arc furnace, and a fused cast process that has undergone long arc melting and oxidation treatment. This process has almost no carbon contamination from the electrode. Due to the oxidation fused cast process and the use of high-purity raw materials, RTK fused cast AZS series have special and high resistance to the corrosion of molten glass, and have little contamination to the molten glass.
    Fused cast AZS products can be divided into 41# AZS block (RTK-AZS41), 36 # AZS block (RTK-AZS36) and 33 # AZS block(RTK-AZS33) according to the different ZrO₂ content in the chemical composition. In addition, on the basis of RTK-AZS36 and RTK-AZS33 manufacturing processes, the content of corresponding chemical components of SiO₂ and Na₂O has been reduced, and two products, 36 # low silicon low sodium AZS blocks (RTK-AZS36D) and 33 # low silicon low sodium AZS blocks (RTK-AZS33D), have been formed. These five products are further classified according to different casting methods, which can meet the different use requirements of fused cast products in glass furnaces.
    RTK-AZS36 is a standard oxidation fused cast AZS block, which has the characteristics of particularly high resistance to the corrosion of molten glass and low contamination, and its performance in these two aspects is balanced. It is applicable to the parts in direct contact with the molten glass in the glass furnace, such as the side wall of the melting end, the paving tiles and the doghouse.

    Chemical Composition

    Chemical Composition Typical Value
    SiO₂ % 13.0
    Al₂O₃ % The Remainder
    ZrO₂ % 36.5
    Fe₂O₃ + TiO₂ + CaO + MgO + Na₂O + K₂O % ≤ 2.0

    Physical Property

    Physical Property Typical Value
    Bulk density (dense part) g/cm³ 3.90
    Apparent porosity (dense part) % 0.8
    Initial precipitation temperature of vitreous phase °C 1400
    Vitreous phase exudation (1500°C x 4hr) % 2.3
    Anti-molten glass erosion speed under static condition mm/24hr (1500°C x 36hr, ordinary soda lime glass) 1.3
    Bubble release rate % (1300°C x 10hr, ordinary soda lime glass) 1.0
    Calculate Specific Gravity
    Ordinary casting / inclined casting g/cm³ 3.55
    Quasi-non shrinkage casting g/cm³ 3.80
    Non shrinkage casting g/cm³ 3.85

    Frequently Asked Questions

    What are the main differences between RTK-AZS33, AZS36, and AZS41?

    The primary difference is the ZrO₂ content (33%, 36%, and 41% respectively). Higher ZrO₂ content provides stronger corrosion resistance to molten glass. RTK-AZS36 offers a balanced performance of high corrosion resistance and low contamination, making it a highly versatile standard choice.

    What is the advantage of the oxidation fused cast process?

    The oxidation fused cast process, combined with long arc melting, prevents carbon contamination from the electrodes. This results in high-purity AZS blocks that significantly reduce the risk of contaminating the molten glass during production.

    Where should RTK-AZS36 blocks be installed in a glass furnace?

    RTK-AZS36 blocks are designed for areas in direct contact with molten glass. Typical application areas include the side walls of the melting end, paving tiles, and the doghouse.

    What are low silicon low sodium AZS blocks (RTK-AZS36D / RTK-AZS33D)?

    These blocks are optimized versions of RTK-AZS36 and RTK-AZS33. By reducing the silica (SiO₂) and sodium oxide (Na₂O) content, they offer enhanced structural stability and even lower glass contamination rates under extreme furnace conditions.

    How does the casting method affect the calculated specific gravity of the blocks?

    The casting method directly influences the density and shrinkage cavities of the blocks. Ordinary/inclined casting has a specific gravity of 3.55 g/cm³, quasi-non shrinkage casting achieves 3.80 g/cm³, and non-shrinkage casting reaches the highest density of 3.85 g/cm³.

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