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High Purity Fused Cast Zirconia Block (RTK-Z9540) from China Suppliers - Ideal for Glass Furnaces, Factory Direct

Introducing our high purity zirconia products, made from premium raw materials with a melting temperature exceeding 2800℃. Our zirconia features a unique Baddeleyite crystal phase composition, ensuring exceptional performance characteristics. With outstanding corrosion resistance and a low foaming rate, our products effectively prevent the contamination of molten glass, making them ideal for various glass production processes.

Our RTK-Z9510 fused cast zirconia blocks, containing over 89% zirconium, are designed for use in a wide range of glass furnaces. These blocks are particularly suitable for high-quality and specialty glass applications, including liquid crystal substrate glass furnaces, high alumina glass furnaces, borosilicate glass furnaces, halogen lighting glass furnaces, glass ceramic furnaces, and glass fiber furnaces. As a leading supplier and factory in China, we are committed to providing our clients with top-notch zirconia solutions to meet their specific needs and enhance their manufacturing processes.

    Brief Introduction

    Fused cast zirconia blocks are high zirconia refractories made by melting high purity raw materials through special casting process. The series of molten high zirconium bricks mainly includes RTK-Z9540 (zirconium content >89%) and RTK-Z9510 (zirconium content >93%) RTK-Z9540 Mineral composition: ZrO₂ (89 %), SiO₂ (9%), Na₂O (0.05%).
    Key Advantage: The crystalline structure of fused cast zirconia blocks is mainly composed of baddeleyite, so it has extremely high corrosion resistance and low foaming rate characteristics. These advantages effectively prevent the contamination of the molten glass.
    Fused cast zirconia block can be widely used in various glass furnaces, especially high quality and special glass furnaces, such as liquid crystal substrate glass furnace, high alumina glass furnace, borosilicate glass furnace, halogen lighting glass furnace, glass ceramic furnace, glass fiber furnace etc.
    Zirconia refractory products are produced with PLC programmed special electric furnace and special material incubator. During casting, the shrinkage cavity block is obtained after molding. This casting method is generally used for cast zirconia block products.
    Fused cast high zirconium brick is one of our four core products, and the main physical and chemical indexes of high zirconium brick series products produced by Reftech have reached the level of international mainstream suppliers, and the quality of products can be fully guaranteed.

    Chemical Composition

    Chemical Composition and Mineral Composition
    Chemical Composition (%) ZrO₂ 89.0
    SiO₂ 9.1
    Al₂O₃ 1.5
    Na₂O 0.1
    Others 0.3
    Mineral Composition (%) Baddeleyite 88
    Vitreous Phase 12

    Physical Property

    Physical Property
    Normal temperature compressive strength (Mpa) 600
    Bulk density (g/cm³) 5
    Apparent porosity (%) ≤1
    Corrosion resistance of molten glass at three-phase interface mm/24h ≤0.8
    Exudation amount of vitreous phase ≤0.4
    Thermal conductivity W/(mk)
    At 600°C
    At 1000°C

    3.0
    2.8
    Resistivity (Ω·m)
    At 1500°C
    At 1600°C

    5.0
    2.4
    Coefficient of thermal expansion
    At 1000°C
    At 1500°C

    0.65
    0.10

    Frequently Asked Questions (FAQ)

    What are fused cast zirconia blocks and how are they made?

    Fused cast zirconia blocks are high zirconia refractories produced by melting high purity raw materials through a special casting process using a PLC programmed special electric furnace and a special material incubator.

    What models are included in the high zirconium brick series?

    The series mainly includes RTK-Z9540 (with a zirconium content of >89%) and RTK-Z9510 (with a zirconium content of >93%).

    What are the benefits of the crystalline structure of these blocks?

    The crystalline structure is primarily composed of baddeleyite, which grants the blocks extremely high corrosion resistance and low foaming rate characteristics. These properties help prevent the contamination of molten glass.

    Where can fused cast zirconia blocks be applied?

    They are widely used in various glass furnaces, particularly high-quality and special glass furnaces such as liquid crystal substrate glass furnaces, high alumina glass furnaces, borosilicate glass furnaces, halogen lighting glass furnaces, glass ceramic furnaces, and glass fiber furnaces.

    What is the chemical composition of the RTK-Z9540 block?

    The chemical composition of RTK-Z9540 consists of ZrO₂ (89.0%), SiO₂ (9.1%), Al₂O₃ (1.5%), Na₂O (0.1%), and other elements (0.3%).

    What are the key physical properties of these zirconia blocks?

    Key physical properties include a normal temperature compressive strength of 600 Mpa, a bulk density of 5 g/cm³, apparent porosity of ≤1%, and a vitreous phase exudation amount of ≤0.4.

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