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High Purity Fused Cast Zirconia Block RTK-Z9540 from China Suppliers and Factory - Corrosion Resistant for Glass Furnaces

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Introducing our high-purity zirconia raw material, known for its superior melting temperature exceeding 2800℃ and crystal phase composition of Baddeleyite. This advanced material exhibits exceptional corrosion resistance and a low foaming rate, making it ideal for preventing contamination in molten glass.

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The RTK-Z9510 fused cast zirconia block, containing over 89% zirconium, is a premium choice among glass furnace suppliers in China. It is widely utilized in various high-quality and specialty glass furnaces, including those for liquid crystal substrate glass, high alumina glass, borosilicate glass, halogen lighting glass, glass ceramics, and glass fiber production. Our factory is dedicated to providing reliable and durable zirconia solutions for your glass manufacturing needs.

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    Brief Introduction

    Fused cast zirconia blocks are high zirconia refractories made by melting high purity raw materials through a special casting process. The series of molten high zirconium bricks mainly includes RTK-Z9540 (zirconium content >89%) and RTK-Z9510 (zirconium content >93%). RTK-Z9540 Mineral composition: ZrO₂ (89%), SiO₂ (9%), Na₂O (0.05%).

    The crystalline structure of fused cast zirconia blocks is mainly composed of baddeleyite. Consequently, it has extremely high corrosion resistance and low foaming rate characteristics. These advantages effectively prevent the contamination of the molten glass.

    Fused cast zirconia blocks can be widely used in various glass furnaces, especially high-quality and special glass furnaces, such as liquid crystal substrate glass furnaces, high alumina glass furnaces, borosilicate glass furnaces, halogen lighting glass furnaces, glass ceramic furnaces, glass fiber furnaces, etc.

    Zirconia refractory products are produced with a PLC-programmed special electric furnace and a special material incubator. During casting, the shrinkage cavity block is obtained after molding. This casting method is generally used for cast zirconia block products.

    Fused cast high zirconium brick is one of our four core products. The main physical and chemical indexes of the high zirconium brick series products produced by Reftech have reached the level of international mainstream suppliers, and the quality of the products can be fully guaranteed.

    Chemical Composition

    Chemical Composition and Mineral Composition
    Chemical Composition (%) ZrO₂ 89.0
    SiO₂ 9.1
    Al₂O₃ 1.5
    Na₂O 0.1
    Others 0.3
    Mineral Composition (%) Baddeleyite 88
    Vitreous Phase 12

    Physical Property

    Physical Property
    Normal temperature compressive strength (Mpa) 600
    Bulk density (g/cm³) 5
    Apparent porosity (%) ≤1
    Corrosion resistance of molten glass at three-phase interface mm/24h ≤0.8
    Exudation amount of vitreous phase ≤0.4
    Thermal conductivity W/(m·k)
    • At 600°C
    • At 1000°C

    3.0
    2.8
    Resistivity (Ω·m)
    • At 1500°C
    • At 1600°C

    5.0
    2.4
    Coefficient of thermal expansion
    • At 1000°C
    • At 1500°C

    0.65
    0.10

    Frequently Asked Questions (FAQ)

    What are fused cast zirconia blocks?
    Fused cast zirconia blocks are high zirconia refractories made by melting high purity raw materials through a special casting process. They are primarily used in high-temperature glass manufacturing environments.
    What is the chemical composition of RTK-Z9540 zirconia blocks?
    RTK-Z9540 contains more than 89% ZrO₂ (specifically 89.0% zirconia, 9.1% SiO₂, 1.5% Al₂O₃, 0.1% Na₂O, and 0.3% other components). Its mineral composition consists of 88% Baddeleyite and 12% Vitreous Phase.
    What applications are fused cast zirconia blocks suitable for?
    They are widely used in various glass furnaces, particularly high-quality and special glass furnaces such as liquid crystal substrate, high alumina, borosilicate, halogen lighting, glass ceramic, and glass fiber furnaces.
    How does the crystalline structure benefit glass manufacturing?
    The crystalline structure is mainly composed of baddeleyite. This structure provides extremely high corrosion resistance and a low foaming rate, which prevents contamination of the molten glass during production.
    What is the manufacturing process for Reftech zirconia blocks?
    Reftech zirconia refractory products are produced using PLC-programmed special electric furnaces and specialized material incubators, using a casting method that obtains a shrinkage cavity block after molding.

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