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Fused Cast Zirconia Block (RTK-Z9540) - High Purity Zirconia from China Suppliers and Factory for Glass Furnaces

Introducing our high-purity zirconia blocks, made from top-grade raw materials with a melting temperature exceeding 2800℃. Our products feature Baddeleyite crystal phase composition, ensuring remarkable performance characteristics, including exceptional corrosion resistance and a low foaming rate. These advantages effectively prevent contamination of molten glass, making our zirconia blocks a reliable choice for various applications, As a leading factory and supplier in China, we offer RTK-Z9510 fused cast zirconia blocks with zirconium content greater than 89%. These blocks are extensively used in diverse glass furnaces, particularly for high-quality and special glass production. They are ideal for liquid crystal substrate glass furnaces, high alumina glass furnaces, borosilicate glass furnaces, halogen lighting glass furnaces, glass ceramic furnaces, and glass fiber furnaces. Choose us for premium zirconia solutions tailored to meet the needs of the glass industry

    Brief Introduction

    Fused cast zirconia blocks are high zirconia refractories made by melting high purity raw materials through special casting process. The series of molten high zirconium bricks mainly includes RTK-Z9540 (zirconium content >89%) and RTK-Z9510 (zirconium content >93%) RTK-Z9540 Mineral composition: ZrO₂(89 %), SiO₂(9%), Na₂O (0.05%)
    The crystalline structure of fused cast zirconia blocks is mainly composed of baddeleyite, So it has extremely high corrosion resistance, low foaming rate characteristics, these advantages can prevent the contamination of the molten glass.
    Fused cast zirconia block can be widely used in various glass furnaces, especially high quality and special glass furnaces, such as liquid crystal substrate glass furnace, high alumina glass furnace, borosilicate glass furnace, halogen lighting glass furnace, glass ceramic furnace, glass fiber furnace etc.
    Zirconia refractory products are produced with PLC programmed special electric furnace and special material incubator. During casting, the shrinkage cavity block is obtained after molding. This casting method is generally used for cast zirconia block products.
    Fused cast high zirconium brick is one of our four core products, and the main physical and chemical indexes of high zirconium brick series products produced by Reftech have reached the level of international mainstream suppliers, and the quality of products can be fully guaranteed.

    Chemical Composition

    CHEMICAL COMPOSITION AND MINERAL COMPOSITION
    Chemical Composition (%) ZrO₂ 89.0
    SiO₂ 9.1
    Al₂O₃ 1.5
    Na₂O 0.1
    Others 0.3
    Mineral Composition (%) Baddeleyite 88
    Vitreous Phase 12

    Physical Property

    PHYSICAL PROPERTY
    Normal temperature compressive strength (Mpa) 600
    Bulk density (g/cm³) 5
    Apparent porosity (%) ≤1
    Corrosion resistance of molten glass at three-phase interface mm/24h ≤0.8
    Exudation amount of vitreous phase ≤0.4
    Thermal conductivity W/(m·k)
    At 600°C / At 1000°C
    3.0
    2.8
    Resistivity (Ω·m)
    At 1500°C / At 1600°C
    5.0
    2.4
    Coefficient of thermal expansion
    At 1000°C / At 1500°C
    0.65
    0.10

    Frequently Asked Questions

    Q: What raw materials are used to make fused cast zirconia blocks?

    Fused cast zirconia blocks are high-zirconia refractories manufactured by melting high-purity raw materials in a PLC-programmed special electric furnace, followed by a specialized casting and molding process.

    Q: What is the crystalline structure of these high zirconia bricks?

    The crystalline structure is primarily composed of baddeleyite. This specific mineral composition gives the blocks extremely high corrosion resistance and a low foaming rate, protecting the molten glass from contamination.

    Q: Which types of glass furnaces are suitable for fused cast zirconia blocks?

    They are widely applied in high-quality and specialty glass furnaces, including liquid crystal substrate glass furnaces, high-alumina glass furnaces, borosilicate glass furnaces, halogen lighting glass furnaces, glass ceramic furnaces, and glass fiber furnaces.

    Q: What are the chemical specifications of the RTK-Z9540 block?

    RTK-Z9540 consists of 89.0% ZrO₂, 9.1% SiO₂, 1.5% Al₂O₃, 0.1% Na₂O, and 0.3% other trace components. Its mineral composition is 88% Baddeleyite and 12% Vitreous Phase.

    Q: What are the primary physical properties of these zirconia refractory blocks?

    They feature a normal temperature compressive strength of 600 MPa, a bulk density of 5 g/cm³, apparent porosity of ≤1%, and a very low glass phase exudation rate of ≤0.4%.

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