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Energy-Efficient Oxy-Fuel Glass Furnace Suppliers in China - High Temperature Production from Factory

Oxyfuel furnaces represent a cutting-edge solution for efficient melting processes, designed primarily as cross-fired melting furnaces. These innovative systems utilize natural gas combined with oxygen, significantly enhancing combustion efficiency. One of the key benefits of oxyfuel furnaces is their remarkable energy efficiency, reducing energy consumption by approximately 5 to 10% compared to traditional cross-fired or end-fired furnaces. When contrasted with recuperative furnaces, energy savings can soar to an impressive 25 to 40%. As a leading manufacturer in China, our factory specializes in supplying high-quality oxyfuel furnaces tailored to meet your operational needs, making us a trusted choice among suppliers looking to increase efficiency and lower costs

    Description

    REFTECH oxyfuel furnaces are specially designed for the particular characteristics of firing a furnace with fuel and oxygen. Especially the reduced flue gas volume requires a modification of the superstructure design. If flat flame burners are used, the arch has to be kept relatively low, otherwise it will become too cold and this will lead to rat holes.

    For longer life, the exhaust can be placed rather in direction of the middle of the furnace or even near the throat thus ensuring an adequate heating in batch charging area due to burners in this area and reducing carry-over (dust). Too high flue gas velocities in exhaust and subsequent piping can lead to difficulties in furnace pressure control and can even lead to high furnace pressure due to insufficient flue gas flow rate.

    Cold spots would lead to damages due to the infiltration of alkalis which cause burnouts in the arch, thus leading to reduced furnace life. To avoid such problems the REFTECH® oxyfuel furnaces are therefore adequately insulated and sealed. In general oxyfuel furnaces are used for a melting output of 50 – 400 t/d, in some special cases as small as 2 t/d specialty glass. The maximum furnace size is approximately the same as for regenerative cross-fired furnaces, i.e. 750 t/d.

    Features

    Low investment costs for flue gas equipment due to low flue gas volume
    Low energy consumption
    Higher melting surface load
    Reduced NOx emission
    High glass quality
    Low investment costs for refractories
    Easily adjustable temperature profile due to lateral arrangement of burners
    Shorter time from glass to glass

    Frequently Asked Questions

    What is the melting output capacity of REFTECH oxyfuel furnaces?
    REFTECH oxyfuel furnaces generally operate with a melting output of 50 to 400 t/d. For specialty glass, they can be designed for outputs as small as 2 t/d, while the maximum furnace size can reach approximately 750 t/d.
    Why does the superstructure design require modification in oxyfuel furnaces?
    The modification is required primarily due to the reduced flue gas volume characteristic of firing a furnace with fuel and oxygen. For instance, when flat flame burners are used, the arch must be kept relatively low to prevent it from becoming too cold, which could lead to rat holes.
    How does the exhaust placement affect the performance of the furnace?
    Placing the exhaust towards the middle of the furnace or near the throat ensures adequate heating in the batch charging area due to the burners in that zone. This configuration also helps in reducing carry-over (dust) and extends the furnace life.
    What are the risks of high flue gas velocities in the exhaust system?
    Too high flue gas velocities in the exhaust and subsequent piping can lead to difficulties in controlling the furnace pressure. It can also cause high furnace pressure overall due to an insufficient flue gas flow rate.
    How does REFTECH prevent damage caused by cold spots?
    Cold spots can lead to the infiltration of alkalis, causing burnouts in the arch and reducing furnace life. To prevent this, REFTECH® oxyfuel furnaces are adequately insulated and sealed to maintain optimal, uniform temperatures.

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