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Energy Efficient Oxy-Fuel Glass Furnace Suppliers in China - High Temperature Production Factory

Oxyfuel furnaces are innovative cross fired melting solutions commonly used in manufacturing. In these furnaces, natural gas is combusted with oxygen, significantly enhancing efficiency. A key benefit of oxyfuel technology is its remarkable energy savings, consuming 5-10% less energy than traditional cross fired or end fired furnaces, and achieving a remarkable 25-40% reduction in energy consumption compared to recuperative furnaces. As a leading factory and supplier in China, we are dedicated to providing cutting-edge oxyfuel furnaces designed to meet the needs of modern industries while prioritizing energy efficiency and sustainability.

    Description

    REFTECH oxyfuel furnaces are specially designed for the particular characteristics of firing a furnace with fuel and oxygen. Especially the reduced flue gas volume requires a modification of the superstructure design. If flat flame burners are used, the arch has to be kept relatively low, otherwise it will become too cold and this will lead to rat holes.

    For longer life, the exhaust can be placed rather in direction of the middle of the furnace or even near the throat thus ensuring an adequate heating in batch charging area due to burners in this area and reducing carry-over (dust). Too high flue gas velocities in exhaust and subsequent piping can lead to difficulties in furnace pressure control and can even lead to high furnace pressure due to insufficient flue gas flow rate.

    Cold spots would lead to damages due to the infiltration of alkalis which cause burnouts in the arch, thus leading to reduced furnace life. To avoid such problems the REFTECH® oxyfuel furnaces are therefore adequately insulated and sealed. In general oxyfuel furnaces are used for a melting output of 50 – 400 t/d, in some special cases as small as 2 t/d specialty glass. The maximum furnace size is approximately the same as for regenerative cross-fired furnaces, i.e. 750 t/d.

    Features

    1
    Low investment costs for flue gas equipment due to low flue gas volume
    2
    Low energy consumption
    3
    Higher melting surface load
    4
    Reduced NOx emission
    5
    High glass quality
    6
    Low investment costs for refractories
    7
    Easily adjustable temperature profile due to lateral arrangement of burners
    8
    Shorter time from glass to glass

    Frequently Asked Questions

    What is the typical melting output of a REFTECH oxyfuel furnace?
    REFTECH oxyfuel furnaces typically support a melting output of 50 to 400 tons per day (t/d). In specialized cases, they can be designed for outputs as small as 2 t/d for specialty glass, with a maximum capacity reaching up to 750 t/d.
    How does the superstructure design prevent rat holes?
    When using flat flame burners, the furnace arch is kept relatively low. This design modification prevents the arch from getting too cold, which eliminates the formation of rat holes.
    Where is the exhaust positioned in a REFTECH oxyfuel furnace?
    To ensure a longer furnace life, the exhaust is placed either towards the middle of the furnace or near the throat. This positioning ensures adequate heating in the batch charging area and reduces dust carry-over.
    Why are insulation and sealing critical for these furnaces?
    Proper insulation and sealing prevent cold spots that could allow the infiltration of alkalis. Alkali infiltration causes burnouts in the arch, which significantly reduces the overall life of the furnace.
    What are the primary cost-saving features of the REFTECH oxyfuel furnace?
    The furnace offers low investment costs for flue gas equipment due to the reduced volume of flue gas, low energy consumption, and lower investment costs for refractories.

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